with OnSuite
you're
"ON"it!
OnSuite Optima
ROI PRODUCT — Measurable efficiency potential

Improve OEE MakeLosses Tangible

Improving OEE is one of the clearest ways to unlock more value from your existing capacity.

In many factories, OEE is assumed to be high until real measurement begins. Once actual tracking starts, the picture often changes. Setup times, micro-stoppages, speed losses, and quality impacts can remain hidden. Even when downtime reasons are recorded, they are rarely analyzed in a systematic way.

OnSuite Optima automatically calculates Availability × Performance × Quality. It classifies downtime causes, prioritizes them through Pareto analysis, and turns production performance into an improvement-focused structure. It also supports execution through planning, work orders, maintenance, and Andon-related workflows.

Request Demo
OEE Improvement Potential
A visible opportunity area that varies by plant and industry
Cost Recovery Potential
The opportunity to create more value from current capacity
Digital Downtime Recording
A structured, system-based alternative to paper logs
Action Prioritization
An approach that helps teams address the biggest losses first
VALUE PROPOSITION

Why OnSuite Optima?

Optima does more than display OEE. It classifies losses, reveals root causes, and makes improvement actions more structured and measurable.

📊

Creates real OEE visibility

Helps you see availability, performance, and quality losses more clearly by machine, line, and shift.

🔍

Reveals where the losses come from

Classifies planned and unplanned downtime, speed losses, and quality impact to support better prioritization.

📋

Supports the improvement loop

Helps translate data into action through planning, work orders, maintenance, and Andon structures.

REAL CASE SCENARIO

From Estimated OEE to Measurable Efficiency

1
OEE calculations were being managed through Excel and manual records.
2
Losses were known in general terms, but not clearly measured.
3
OnSuite Optima made downtime, speed loss, and quality impact visible automatically.
✓
Pareto-based prioritization made improvement actions more structured and easier to manage.
TRANSFORMATION

Before / After

❌
Estimated OEE
Paper- or Excel-based records
Hidden micro-losses
Reactive improvement approach
✅
Automated OEE calculation
Classified downtime and loss structure
Clearer prioritization
A measurable improvement loop
TECHNICAL CONFIDENCE

Technical Confidence

OEE calculation, Pareto prioritization, loss classification, and improvement-focused visibility.

Availability × Performance × Quality
Downtime analysis
Trend monitoring
Planned / unplanned downtime
Scrap impact
Maintenance planning
Andon structure
ONSUITE ECOSYSTEM

Optima Turns Visibility into Improvement Insight

Connect collects the data, Live makes it visible, and Optima turns the same data into OEE, loss, and performance insight that supports continuous improvement.

NEXT STEP

What usually comes next?

→

OnSuite Energy

Evaluate energy consumption together with production performance.

→

OnSuite Trace

Link quality impact with lot history and process records for deeper analysis.

Start with OnSuite Optima

Let's assess your current structure and make your real OEE and hidden losses clearly visible.

In a demo session, we can review OEE logic, downtime analysis, and prioritization approach together.

Request Demo